Wards Welding & Fabrications

Parts We Have Made

Real work produced by Wards, including CNC machined components, fabricated parts, welded assemblies, industrial 3D printed parts, jigs, fixtures and production work.

11+Project examples
ISO 9001Quality controlled
UKManufactured
1-off to batchManufacturing support
11 work examples found
Jig / Fixture

3D PRINTED JIG FOR NUCLEAR COMPONENT MANUFACTURING

THE JIG HELPED IMPROVE REPEATABILITY AND PART LOCATION DURING THE CUSTOMER’S PROCESS. IT REDUCED THE NEED FOR MANUAL POSITIONING, HELPED PROTECT COMPONENTS FROM DAMAGE, AND PROVIDED A MORE CONSISTENT METHOD OF HANDLING OR CHECKING NUCLEAR-RELATED PARTS.

Process
3D Printing
Material
PLA / SELF-COLOUR
Industry
MANUFACTURING
Made using
Bambu Lab X1E
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CNC Machined Part

LEG EXTENSIONS FOR 300 TONNE PRESS

THE CUSTOMER REQUIRED THEIR 300 TONNE PRESS TO OPERATE AT A GREATER HEIGHT TO IMPROVE ACCESS, ERGONOMICS, AND WORKFLOW. THESE CUSTOM LEG EXTENSIONS PROVIDED A SAFE AND COST-EFFECTIVE SOLUTION WITHOUT THE NEED TO REPLACE THE EXISTING MACHINE.

Process
CNC Machining
Material
MILD STEEL / POWDER COATED
Industry
MANUFACTURING
Made using
CMZ LATHE, SMX 3500, COLCHESTER
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3D Printed Part 3D Model

SPACER WEAR PLATE

Steel wear plates and spacers used on agricultural machinery can cause excessive wear, corrosion and unnecessary weight. This custom PA6-GF (glass fibre reinforced nylon) spacer wear plate provides excellent wear resistance, reduces friction, eliminates corrosion and protects expensive farm equipment from premature damage while extending service life.

Process
3D Printing
Material
PA6-GF / SELF-COLOUR
Industry
AGRICULTURE
Made using
Bambu Lab X1E
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3D Printed Part 3D Model

MOTORCYCLE ENGINE BLOCKS

Motorcycle engine blocks and crash protection parts are often difficult or expensive to replace when they are damaged. These custom 3D printed parts provide a fast, cost-effective way to produce replacement, prototype or protective components for crash repair, fitment testing and restoration work.

Process
3D Printing
Material
Other / SELF-COLOUR
Industry
AUTOMOTIVE
Made using
Bambu Lab X1E
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3D Printed Part 3D Model

ROOFING TRIM SPACER

Traditional roofing trim spacers can be difficult to source in the correct size, leading to inconsistent spacing, poor alignment and longer installation times. This custom 3D printed spacer ensures accurate, repeatable positioning of roofing trims, improving the finished appearance while speeding up installation and reducing fitting errors.

Process
3D Printing
Material
PLA / SELF-COLOUR
Industry
ROOFING
Made using
Bambu Lab X1E
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3D Printed Part

TINY FLOWER POTS

Small plant pots can be expensive to source in custom sizes, and standard designs often don't suit promotional, decorative or indoor planting applications. These custom 3D printed flower pots provide a cost-effective, fully customisable solution that can be produced in any size, shape or colour with rapid turnaround.

Process
3D Printing
Material
PLA
Industry
GARDENING
Made using
Bambu Lab X1E
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3D Printed Part

CONVEYOR GUIDES

Many production lines use standard conveyor guides that wear quickly, allow products to move out of position, or are unavailable for unique product sizes. These custom 3D printed conveyor guides provide precise product alignment, reduce jams and misfeeds, minimise product damage, and can be rapidly manufactured and replaced without the cost or lead time of traditional machined components.

Process
3D Printing
Material
PLA
Industry
PRODUCTION LINES
Made using
Bambu Lab X1E
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3D Printed Part 3D Model

LENS TRAY PAPERWORK INSERTS

Lens manufacturing trays often need paperwork, labels or job cards kept with the correct batch, but loose documents can get lost, damaged or mixed up during production. These custom tray inserts securely hold the paperwork in place, helping operators identify jobs quickly, reduce mistakes, and keep each tray organised throughout the manufacturing process.

Process
3D Printing
Material
PLA
Industry
Lens manufacturing
Made using
Bambu Lab X1E
View Case Study →
3D Printed Part 3D Model

VINTAGE MOTORBIKE ENGINE COVER

Original vintage motorbike engine covers are often cracked, corroded, discontinued or impossible to source. Using 3D scanning and additive manufacturing, a replacement can be accurately reproduced for prototyping, restoration or pattern making, reducing downtime and preserving classic motorcycles.

Process
3D Printing
Material
PLA
Industry
AUTOMOTIVE
Made using
Bambu Lab X1E
View Case Study →
3D Printed Part

CNC Soft Jaws

Standard metal vice jaws can mark, deform or fail to securely grip aluminium components, especially parts with complex shapes or finished surfaces. These custom 3D printed jaws provide a precise, part-specific fit that prevents movement during machining, protects the aluminium from damage, reduces setup time, and improves machining accuracy while lowering tooling and fixture costs.

Process
3D Printing
Material
PLA
Industry
CNC JIGS
Made using
Bambu Lab X1E
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PA6-GF oven tray identification tags for lens manufacturing ovens with laser engraved labels
3D Printed Part 3D Model

OVEN TRAY TAGS

Nylon oven tray tags solve a common problem in lens manufacturing by making production trays instantly identifiable throughout the manufacturing process, even when exposed to high oven temperatures. Traditional paper labels, adhesive stickers and marker pen markings can fade, peel off, become illegible or contaminate the process, leading to confusion, delays and costly mistakes.

Process
3D Printing
Material
PA6-GF
Industry
Lens manufacturing
Made using
Bambu Lab X1E
View Case Study →
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We can support CNC machining, welding, fabrication, folding, plasma cutting, industrial 3D printing, jigs, fixtures, prototypes and repeat production work.